CN103625940A - Clammy material loader - Google Patents
Clammy material loader Download PDFInfo
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- CN103625940A CN103625940A CN201310642545.8A CN201310642545A CN103625940A CN 103625940 A CN103625940 A CN 103625940A CN 201310642545 A CN201310642545 A CN 201310642545A CN 103625940 A CN103625940 A CN 103625940A
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Abstract
The invention relates to a clammy material loader. The loader mainly comprises a charging bucket, a suction pipe, a feeding pipe, a material door, a fan, an air inlet pipe, an air induction pipe, an exhaust pipe and an electric motor and has the technical key points that a helical-blade-shaped feeding cutter is arranged on the cylindrical surface outside the lower end of the suction pipe; the upper end of the suction pipe is connected with a cylindrical hollow shaft by a coupling; the inner diameter of the cylindrical hollow shaft is the same with that of the suction pipe; a bearing assembly is arranged outside the lower end of the hollow shaft; an inner ring of a bearing of the bearing assembly is connected with the outside of the lower end of the cylindrical hollow shaft; the suction pipe and the feeding pipe are arranged on one lateral surface of the charging bucket by a bracket; and the other side of the charging bucket is provided with a counterweight. The clammy material loader has the advantages of simple structure, easiness for integration and convenience for manufacturing and use; and materials can be continuously sucked into the charging bucket and the original flavor of the materials can be kept. The material residue amount of the loader is reduced and working efficiency of the loader is improved.
Description
Technical field
The invention belongs to material handling technical equipment field, be specifically related to adhesional wetting materiel handling technique equipment, particularly a kind of adhesional wetting materiel loader-unloader.
Background technology
As prior art, adhesional wetting materiel is as wine unstrained spirits, vinasse, solid fermentation material etc., and because having the characteristic that viscosity is large, moisture is high, flowing power is very poor.At present, the main dependence of the handling of this class adhesional wetting materiel manually completes.As the adhesional wetting materiel handling in Liquor-making Enterprises &, soy sauce enterprise and some Biochemie Gesellschaft m.b.H. (AU) A-6250 Kundl, Austria.In recent years, these enterprises have dropped into substantial contribution and manpower carries out technical innovation, have developed some for loading and unloading the rigidity handling equipments such as special use grab bucket, excavating machine, discharging machine, loader-unloader of adhesional wetting materiel.But because the flowing power of adhesional wetting materiel is very poor, rigidity handling equipment needs human assistance to work.And this class rigidity handling equipment cannot load and unload the adhesional wetting materiel of the container perimeter such as feed bin, charging basket, batch can and bottom, use rigidity handling equipment handling adhesional wetting materiel amount, generally account for 30～60% of handling total amount, remainder must lean on artificial could handling totally, and workman's labour intensity is also very large, operate very inconvenient, unless you give your whole attention to it, just will the periphery of container or bottom be caused to damage, produce fault and economic loss.So, improve handling efficiency and reduce container perimeter, bottom residual quantity, and to protect container injury-free be the main economic and technical indices of adhesional wetting materiel handling technique equipment.
Chinese Patent Application No. is 201110129288.9 " a kind of Material sucking machine and method of work ", discloses a kind of Material sucking machine and method of work, and Material sucking machine comprises the first airtight container, aspiration channel, feed pipe, the second container, aspirator; One end of aspiration channel connects with aspirator, and the other end is communicated with the inner chamber of the first container; One end of feed pipe is communicated with the inner chamber of the first container, and the other end is communicated with the inner chamber of the second container; The lower end of the first container is up big and down small conical hopper, and the bottom of conical hopper is discharging opening, is provided with the airtight valve of the first container on discharging opening, and discharging opening is communicated with the inlet point of main frame, and is placed in the top of the inlet point of main frame; Also be provided with the filtering net that aspiration channel and feed pipe inner chamber are separated, the material in aspiration channel and the first container is separated, the aperture of filtering net is less than the diameter of material; Advantage is totally to remove that the dust in granular material, the granule foreign less than material particular diameter etc., material can be carried continuously, the life-span of negative pressure source is long.
Chinese Patent Application No. is 201210489226.3 " adsorption mechanism ", discloses a kind of adsorption mechanism, wherein, comprises that one is arranged on the motor in external frame, and the output shaft of motor sets firmly an eccentric wheel; Also comprise a bearing, described bearing is installed in external frame, and bearing has an anchor shaft, and anchor shaft connects one end of a swing arm, and described swing arm connects with described eccentric wheel by a connecting rod; The other end of swing arm connects a sucker cross bar, and sucker cross bar is connected by some pitmans and some suckers, and the below of described sucker has respectively a material trough and a load-transfer device.By the use of swing arm and sucker cross bar, be convenient to adsorption mechanism material is drawn from material trough, and be placed on load-transfer device., by trammel beam, connect with the coupling of cross bar meanwhile, thereby guarantee that sucker keeps horizontality in mobile process.
Chinese Patent Application No. is 201210095330.4 " automatic suction machine ", a kind of automatic suction machine is provided, comprise suction cylinder, suction tube, aspirate tube and compressed air inlet pipe, aspirate tube one end is connected with suction cylinder, the other end is connected with vacuum machine, one end that aspirate tube is positioned in suction cylinder is provided with admission air valve, suction tube is connected on suction cylinder, the bottom of suction cylinder is provided with hopper, on hopper, be provided with dispensing valve, the top of suction cylinder is provided with filtering net, the top of filtering net is provided with storage tank, on storage tank, on gas ejector pipe downward, be provided with impulse electromagnetic valve, compressed air inlet pipe is communicated with storage tank from the upper end of suction cylinder penetrates.This invention has realized in the hopper of trend plasticizing machine and having fed intake, and reduces operator's quantity, has reduced labour intensity, guarantees to produce and reliably carries out continuously, improves the quality of products.
Chinese Patent Application No. is that 97105898.9 " parallel four-bar two side electric plough type unloading apparatus " provides a kind of parallel four-bar two side electric plough type unloading apparatus, its structure is by frame, discharging colter, four connecting rod lifting actuators, alterable trough aligning carrier roller group, by the steady oscilaltion of four connecting rod lifting driver control discharging colters, and the lifting of controlling alterable trough aligning carrier roller group in the oscilaltion of the discharging colter groove angle that changes belt conveyor is realized belt conveyor and is plane and contacts with discharging colter fire coal is scraped and unloaded totally.Compared to the prior art this parallel four-bar two side electric plough type unloading apparatus, has the features such as reasonable in design, easy to use, good stability, colter lifting be flexible.
Chinese Patent Application No. is " revolves and inhale high-efficient energy-saving environment friendly loader-unloader " of 201210373772.0, relate to a kind of loader-unloader, it unloads pipe by revolving, revolve unload scrape, revolve drive device, overboard discharge pipe, suction pipe, revolve suction hood, dirt filtrating screen, dust collecting fan, depositing dust pipe, atomizing cone, the organic synthesis such as pipe that lay the dust form.Revolve and unload pipe and be located at suction pipe inner side, revolve to unload to scrape to be located to revolve and unload pipe outside and shape is spiral spatula-like, revolve and drive device and be located at and revolve suction hood inner side, overboard discharge pipe upper end is communicated with three-way pipe inner side, suction pipe is located to revolve to unload pipe and revolve to unload and is scraped outside, revolving inner side, suction hood upper end connects with dirt filtrating screen side, dirt filtrating screen is located at and is revolved inner side, suction hood upper end, dust collecting fan is comprised of middle device cylinder and upper comb and horn cover, depositing dust pipe front and back end is communicated with dust collecting fan and the pipe that lays the dust respectively, atomizing cone is located at depositing dust pipe inner side, and the pipe upper end that lays the dust is communicated with depositing dust pipe lower end and is wherein provided with the slow tongue of spiral fashion.This invention design performance is superior, multi-function is wide, dirt falls in safe and efficient anti-blocking, dust-tight noise control, high-efficient energy-saving environment friendly, reliably durable in use, system is lower and comprehensive benefit is obvious with cost.Although adhesional wetting materiel can be loaded and unloaded or transmit to above-mentioned prior art, handling or transmission efficiency are not high, complex structure, and processing and manufacturing difficulty is large.
Summary of the invention
Object of the present invention is exactly for avoiding above-mentioned prior art not enough, and provide a kind of simple in structure, be easy to integrated, manufacture and convenient and practical, handling or the high adhesional wetting materiel loader-unloader of transmission efficiency.Object of the present invention can reach by following proposal.
1. an adhesional wetting materiel loader-unloader, this loader-unloader is mainly by batch can (24), suction tube (2), feed pipe (15), bin gate (25), blower fan (21), blast pipe (20), induced duct (19), exhaust duct (22) and electrical motor (13) form, and its technical essential is:
The feeding cutter (3) of helical-blade sheet is installed on the face of cylinder in the outside, lower end of described suction tube (2); The coupler for upper end (8) of suction tube (2) connects with cylinder type hollow axle (32); The internal diameter of cylinder type hollow axle is identical with the internal diameter of suction tube; Installation shaft bearing assembly A(9 outside the lower end of hollow shaft (32)); The inner ring of bearing bearing assembly A(9) connects with the outside, lower end of cylinder type hollow axle (32); Installation shaft bearing assembly B(12 outside the upper end of hollow shaft (32)).The inner ring of bearing bearing assembly B(12) connects with the outside, upper end of cylinder type hollow axle (32).In the middle of hollow shaft (32), large belt wheel (10) is installed in outside.Feeding cutter (3), suction tube (2), hollow shaft (32), bend pipe (14), feed pipe (15) component material are inhaled and are sent passage.Hollow shaft (32), bearing assembly A(9), bearing assembly B(12), large belt wheel (10), small pulley (11), electrical motor (13), coupler (8) etc. form transmission device.One side of described batch can (24) is by support A(7) device suction tube (2) and feed pipe (15); The opposite side device counterbalanced weight (23) of batch can (24).
The described outside at suction tube (2) installs back airduct (6), the Support bracket (30) of backwind tube (6) upper end and support A(7) flange connect, Support bracket (30) and backwind tube (6) welding; Support A(7) be fixed on batch can (24); Poted assemblies (31) is installed on backwind tube (6) top; Poted assemblies (31) is elastomeric material with the material of the part that contacts outside cylindrical suction tube (2), can make suction tube (2) rotate relative to backwind tube (6); Induced duct A(5 is installed in upper end at backwind tube (6)); Induced duct A(5) be cylinder type hollow pipe, induced duct A(5) communicate with the annular space between backwind tube (6) and suction tube (2); Annular space between backwind tube (6) and suction tube (2) is air return duct (29), and air return duct outlet is bottom return air inlet (4); Induced duct A(5) utilize flexible pipe to connect with the exhaust duct (22) of blower fan (21); By exhaust duct (22), induced duct A(5), air return duct (29), return air inlet (4) form return air channel.
Described charging urceolus (36) lower end connects with the upper cone of batch can (24), and limit, charging urceolus (36) left side, tangentially connects with feed pipe (15); In charging urceolus, have an air draft inner core (37), air draft inner core lower end is opened wide, upper end closed; Charging urceolus (36) is concentric with air draft inner core (37).Annular space sealing between charging urceolus (36) top and air draft inner core (37); Weight sensor (17) is installed on air draft inner core (37) top.On right side, air draft inner core upper end, connect induced duct B(19).Induced duct B(19) communicate with air draft inner core (37).The blast pipe (20) of blower fan (21) connects with induced duct (19).Exhaust duct (22) and the induced duct A(5 of blower fan (21)) soft connection.
Described feed pipe (15) horizontal tangential connects with the charging urceolus (36) of batch can (24) upper end, the diameter d of charging urceolus (36)
2with batch can diameter d
3ratio be 0.2～0.5, charging urceolus (36) bottom with air draft inner core (37) distance h bottom
1value be 100～600mm.
Annulus area between described backwind tube (6) and suction tube (2) is the payload space of air return duct (29), and the ratio of its value and suction tube area is between 0.3～1.0; The A-A slice projection of feeding cutter is parabolic shape, the radius R of feeding cutter outer rim
1between 3～20 times of radius r of suction tube (2); The outer rim of feeding cutter (3) is installed cross spacing wheel (28).The number of cross spacing wheel (28) is identical with the blade number of feeding cutter (3).The radius R of cross spacing wheel (28) outer most edge
2than the radius R of the maximum outer rim of feeding cutter (3)
1large 3～30mm.2～3 vertical spacing wheels (27) are installed in suction tube lower end, are arranged symmetrically with; Vertical spacing wheel (27) is bottom than the low 3～30mm bottom of feeding cutter (3).
Described air draft inner core (37) diameter d
1with batch can (24) diameter d
3ratio between 0.1～0.3; Batch can (24) the first half height h
2with batch can (24) diameter d
3ratio between 0.1～0.8; Batch can the latter half height h
3with batch can diameter d
3ratio between 0.8～4; The basal area of the discharge gate of batch can (26) and batch can maximum diameter d
3the ratio of the basal area at place is 0.2～0.8.
Technical scheme of the present invention is below described in further detail.
Referring to Fig. 1 and Fig. 2, this loader-unloader is mainly comprised of suction tube (2), feeding cutter (3), backwind tube (6), blower fan (21), batch can (24), belt wheel (10) and (11), bin gate (25), weight sensor (17) etc.Its technical essential is to install on the face of cylinder in lower end outside of columniform suction tube (2) the feeding cutter (3) of helical-blade sheet.The coupler for upper end (8) of suction tube (2) connects with cylinder type hollow axle (32).The internal diameter of cylinder type hollow axle is identical with the internal diameter of suction tube.Installation shaft bearing assembly A(9 outside the lower end of hollow shaft (32)).The inner ring of bearing bearing assembly A(9) connects with the outside, lower end of cylinder type hollow axle (32).The inner ring of bearing bearing assembly A(9) rotates with hollow shaft (32).The outer ring of bearing bearing assembly A(9) maintains static, and with support A(7) connect.Support A(7) be arranged on batch can (24).Installation shaft bearing assembly B(12 outside the upper end of hollow shaft (32)).The inner ring of bearing bearing assembly B(12) connects with the outside, upper end of cylinder type hollow axle (32).Bearing assembly B(12) inner ring rotates with columniform hollow shaft (32).The outer ring of bearing bearing assembly B(12) maintains static, and utilizes flange (34) to connect with bend pipe (14).Flange (34) and bend pipe (14) welding.At flange (34) and bearing assembly B(12) between be equipped with for the adjustment pad (33) of adjustment is installed, between the hollow shaft (32) rotating and fixed bend pipe (14), the resilient sealing member of tool for mounting (35).The internal diameter of hollow shaft (32) is identical with the internal diameter of bend pipe (14).In the middle of hollow shaft (32), large belt wheel (10) is installed in outside.Large belt wheel (10) utilizes driving band to connect with small pulley (11).It is upper that small pulley (11) is arranged on electrical motor (13), electrical motor (13) and support B(16) connect support B(16) be arranged on batch can (24).Bend pipe (14) connects with feed pipe (15).Feed pipe (15) is varying cross-section duct.The left end of feed pipe (15) is round tube, and internal diameter is identical with the internal diameter of bend pipe (14), hollow shaft (32), suction tube (2).The right side of feed pipe (15) tangentially connects with charging urceolus (36).Feeding cutter (3), suction tube (2), hollow shaft (32), bend pipe (14), feed pipe (15) component material are inhaled and are sent passage.Hollow shaft (32), bearing assembly A(9), bearing assembly B(12), large belt wheel (10), small pulley (11), electrical motor (13), coupler (8) etc. form transmission device.
In the outside of cylindrical suction tube (2), install back airduct (6).The Support bracket (30) of backwind tube (6) upper end and support A(7) flange connect.Support bracket (30) and backwind tube (6) welding.Support A(7) be fixed on batch can (24).Poted assemblies (31) is installed on backwind tube (6) top.Poted assemblies (31) is elastomeric material with the material of the part that contacts outside cylindrical suction tube (2), can make suction tube (2) rotate relative to backwind tube (6).Induced duct A(5 is installed in upper end at backwind tube (6)).Induced duct A(5) be cylinder type hollow pipe, induced duct A(5) communicate with the annular space between backwind tube (6) and suction tube (2).Annular space between backwind tube (6) and suction tube (2) is air return duct (29), and air return duct outlet is bottom return air inlet (4).Induced duct A(5) utilize flexible pipe to connect with the exhaust duct (22) of blower fan (21).By exhaust duct (22), induced duct A(5), air return duct (29), return air inlet (4) form return air channel.
Referring to Fig. 4 and Fig. 5, charging urceolus (36) is a cylinder, and lower end connects with the upper cone of batch can (24).Limit, charging urceolus (36) left side, tangentially connects with feed pipe (15).In charging urceolus, there is an air draft inner core (37).Air draft inner core is a cylinder, and lower end is opened wide, upper end closed.Charging urceolus (36) is concentric with air draft inner core (37).Annular space sealing between charging urceolus (36) top and air draft inner core (37).Weight sensor (17) is installed on air draft inner core (37) top, suspension ring (18) are installed on weight sensor (17) top.On right side, air draft inner core upper end, connect induced duct B(19).Induced duct B(19) communicate with air draft inner core (37).At batch can (24) right side waist, counterbalanced weight (23) is installed, at the upper blower fan (21) of installing of counterbalanced weight (23).The blast pipe (20) of blower fan (21) connects with induced duct (19).Exhaust duct (22) and the induced duct A(5 of blower fan (21)) soft connection.Batch can (24) is mainly welded by upper centrum and lower cone.Discharge gate (26) in the lower cone lower end of batch can (24) is installed bin gate (25).Suspension ring (18) are lifted on driving or crane.Loader-unloader utilizes the driving in workshop or crane as travelling platform.
Referring to Fig. 3, the annulus area between backwind tube (6) and suction tube (2) is the payload space of air return duct (29), and the ratio of its value and suction tube area is between 0.3～1.0; The A-A slice projection of feeding cutter is parabolic shape, the radius R of feeding cutter outer rim
1between 3～20 times of radius r of suction tube (2); The outer rim of feeding cutter (3) is installed cross spacing wheel (28).The number of cross spacing wheel (28) is identical with the blade number of feeding cutter (3).The radius R of cross spacing wheel (28) outer most edge
2than the radius R of the maximum outer rim of feeding cutter (3)
1large 3～30mm.Vertical spacing wheel (27) is installed in suction tube lower end.Vertical spacing wheel is installed 2～3, is arranged symmetrically with.Vertical spacing wheel (27) is bottom than the low 3～30mm bottom of feeding cutter (3).
Referring to Fig. 4, feed pipe (15) horizontal tangential connects with the charging urceolus (36) of batch can (24) upper end.The diameter d of charging urceolus (36)
2with batch can diameter d
3ratio between 0.2～0.5, charging urceolus (36) bottom with air draft inner core (37) distance h bottom
1value be 100～600mm.
Air draft inner core (37) diameter d
1with batch can (24) diameter d
3ratio between 0.1～0.3; Batch can (24) the first half height h
2with batch can (24) diameter d
3ratio between 0.1～0.8; Batch can the latter half height h
3with batch can diameter d
3ratio between 0.8～4; The basal area of the discharge gate of batch can (26) and batch can maximum diameter d
3the ratio of the basal area at place is between 0.2～0.8.
The beneficial effect that the present invention has is:
(1) suction tube of design rotation, and feeding cutter is installed in suction tube lower end, utilize feeding cutter by material plane pine, and material is imported to material sucking port or be transported near material sucking port, be conducive to material and suck continuously batch can, be conducive to improve the work efficiency of loader-unloader.
(2) design backwind tube and air circulation system, make to inhale and send the air of material after completing its charging task, returns to material sucking port again through air circulation system.Can reduce the foul air amount in workshop, can alleviate the loss to volatile substances in material (as wine unstrained spirits) of loader-unloader and material handling process, be conducive to keep the original local flavor of material.
(3) design cross spacing wheel and vertical spacing wheel, can prevent that feeding cutter from damaging limit wall or the bottom of the containers such as material pond, feed bin, is conducive to reduce the material residual quantity of loader-unloader, reduces the labour intensity that labor cleaning expects pond, feed bin.
Accompanying drawing explanation:
Fig. 1 is structure of the present invention and principle of work schematic diagram
Fig. 2 is suction tube of the present invention and backwind tube structure and principle of work schematic diagram
Fig. 3 is suction tube A-A view of the present invention
Fig. 4 is batch can structural representation of the present invention
Fig. 5 is batch can B-B view of the present invention
The drawing explanation of accompanying drawing:
1. material sucking port; 2. suction tube; 3. feeding cutter; 4. return air inlet; 5. induced duct A; 6. backwind tube; 7. support A; 8. coupler; 9. bearing assembly A; 10. large belt wheel; 11. small pulleys; 12. bearing assembly B; 13 electrical motors; 14. bend pipes; 15. feed pipes; 16. support B; 17. weight sensors; 18. suspension ring; 19. induced duct B; 20. blast pipes; 21. blower fans; 22. exhaust ducts; 23. counterbalanceds weight; 24. batch cans; 25. bin gates; 26. discharge gates; 27. vertical spacing wheels; 28. cross spacing wheels; 29. air return ducts; 30. Support brackets; 31. poted assemblives; 32. hollow shafts; 33. adjust pad; 34. flanges; 35. sealing members; 36. charging urceolus; 37. air draft inner cores
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Embodiment
Referring to Fig. 1 and Fig. 2, this loader-unloader is mainly comprised of suction tube (2), feeding cutter (3), backwind tube (6), blower fan (21), batch can (24), belt wheel (10) and (11), bin gate (25), weight sensor (17) etc.The feeding cutter (3) of helical-blade sheet is installed on the face of cylinder in the outside, lower end of columniform suction tube (2).The coupler for upper end (8) of suction tube (2) connects with cylinder type hollow axle (32).The internal diameter of cylinder type hollow axle is identical with the internal diameter of suction tube.Installation shaft bearing assembly A(9 outside the lower end of hollow shaft (32)).The inner ring of bearing bearing assembly A(9) connects with the outside, lower end of cylinder type hollow axle (32).The inner ring of bearing bearing assembly A(9) rotates with hollow shaft (32).The outer ring of bearing bearing assembly A(9) maintains static, and with support A(7) connect.Support A(7) be arranged on batch can (24).Installation shaft bearing assembly B(12 outside the upper end of hollow shaft (32)).The inner ring of bearing bearing assembly B(12) connects with the outside, upper end of cylinder type hollow axle (32).Bearing assembly B(12) inner ring rotates with columniform hollow shaft (32).The outer ring of bearing bearing assembly B(12) maintains static, and utilizes flange (34) to connect with bend pipe (14).Flange (34) and bend pipe (14) welding.At flange (34) and bearing assembly B(12) between be equipped with for the adjustment pad (33) of adjustment is installed, between the hollow shaft (32) rotating and fixed bend pipe (14), the resilient sealing member of tool for mounting (35).The internal diameter of hollow shaft (32) is identical with the internal diameter of bend pipe (14).In the middle of hollow shaft (32), large belt wheel (10) is installed in outside.Large belt wheel (10) utilizes driving band to connect with small pulley (11).It is upper that small pulley (11) is arranged on electrical motor (13), electrical motor (13) and support B(16) connect support B(16) be arranged on batch can (24).Bend pipe (14) connects with feed pipe (15).Feed pipe (15) is varying cross-section duct.The left end of feed pipe (15) is round tube, and internal diameter is identical with the internal diameter of bend pipe (14), hollow shaft (32), suction tube (2).The right side of feed pipe (15) tangentially connects with charging urceolus (36).Feeding cutter (3), suction tube (2), hollow shaft (32), bend pipe (14), feed pipe (15) component material are inhaled and are sent passage.Hollow shaft (32), bearing assembly A(9), bearing assembly B(12), large belt wheel (10), small pulley (11), electrical motor (13), coupler (8) etc. form transmission device.
In the outside of cylindrical suction tube (2), install back airduct (6).The Support bracket (30) of backwind tube (6) upper end and support A(7) flange connect.Support bracket (30) and backwind tube (6) welding.Support A(7) be fixed on batch can (24).Poted assemblies (31) is installed on backwind tube (6) top.Poted assemblies (31) is elastomeric material with the material of the part that contacts outside cylindrical suction tube (2), can make suction tube (2) rotate relative to backwind tube (6).Induced duct A(5 is installed in upper end at backwind tube (6)).Induced duct A(5) be cylinder type hollow pipe, induced duct A(5) communicate with the annular space between backwind tube (6) and suction tube (2).Annular space between backwind tube (6) and suction tube (2) is air return duct (29), and air return duct outlet is bottom return air inlet (4).Induced duct A(5) utilize flexible pipe to connect with the exhaust duct (22) of blower fan (21).By exhaust duct (22), induced duct A(5), air return duct (29), return air inlet (4) form return air channel.
Referring to Fig. 4 and Fig. 5, charging urceolus (36) is a cylinder, and lower end connects with the upper cone of batch can (24).Limit, charging urceolus (36) left side, tangentially connects with feed pipe (15).In charging urceolus, there is an air draft inner core (37).Air draft inner core is a cylinder, and lower end is opened wide, upper end closed.Charging urceolus (36) is concentric with air draft inner core (37).Annular space sealing between charging urceolus (36) top and air draft inner core (37).Weight sensor (17) is installed on air draft inner core (37) top, suspension ring (18) are installed on weight sensor (17) top.On right side, air draft inner core upper end, connect induced duct B(19).Induced duct B(19) communicate with air draft inner core (37).At batch can (24) right side waist, counterbalanced weight (23) is installed, at the upper blower fan (21) of installing of counterbalanced weight (23).The blast pipe (20) of blower fan (21) connects with induced duct (19).Exhaust duct (22) and the induced duct A(5 of blower fan (21)) soft connection.Batch can (24) is mainly welded by upper centrum and lower cone.Discharge gate (26) in the lower cone lower end of batch can (24) is installed bin gate (25).Suspension ring (18) are lifted on driving or crane.Loader-unloader utilizes the driving in workshop or crane as travelling platform.
Referring to Fig. 3, the annulus area between backwind tube (6) and suction tube (2) is the payload space of air return duct (29), and the ratio of its value and suction tube area is between 0.3～1.0; The A-A slice projection of feeding cutter is parabolic shape, the radius R of feeding cutter outer rim
1between 3～20 times of radius r of suction tube (2); The outer rim of feeding cutter (3) is installed cross spacing wheel (28).The number of cross spacing wheel (28) is identical with the blade number of feeding cutter (3).The radius R of cross spacing wheel (28) outer most edge
2than the radius R of the maximum outer rim of feeding cutter (3)
1large 3mm.Vertical spacing wheel (27) is installed in suction tube lower end.Vertical spacing wheel is installed 3, is arranged symmetrically with.Vertical spacing wheel (27) is bottom than the low 3mm bottom of feeding cutter (3).
Referring to Fig. 4, feed pipe (15) horizontal tangential connects with the charging urceolus (36) of batch can (24) upper end.The diameter d of charging urceolus (36)
2with batch can diameter d
3ratio 0.2, charging urceolus (36) bottom with air draft inner core (37) distance h bottom
1value be 100mm.
Air draft inner core (37) diameter d
1with batch can (24) diameter d
3ratio between 0.1～0.3; Batch can (24) the first half height h
2with batch can (24) diameter d
3ratio 0.1; Batch can the latter half height h
3with batch can diameter d
3ratio 0.8; The basal area of the discharge gate of batch can (26) and batch can maximum diameter d
3the ratio of the basal area at place is 0.2.
Working process of the present invention is: utilize shop traveller or crane as travelling platform, loader-unloader is placed in to material top.Actuating motor (13), small pulley on electrical motor (11) drives large belt wheel (10) to rotate.Large belt wheel and hollow shaft (32) are fixedly connected, and by coupler (8), make suction tube (2) and be arranged on feeding cutter (3) rotation on suction tube.Restart blower fan (21), and the bin gate of batch can (24) (25) is closed, make batch can in closed state.Jacking system on recycling shop traveller or crane, by loader-unloader slow decreasing, makes the feeding cutter (3) rotating contact with material.The feeding cutter of rotation is loose by material plane, and loose material is imported to material sucking port (1) or be transported near material sucking port.Under the effect of blower fan (21), the suction tube of rotation produces suction, and near material material sucking port and material sucking port and air are sucked suction tube (2) from material sucking port (1).The material entering from material sucking port and air are under the effect of negative pressure, through the suction tube (2), hollow shaft (32) of rotation, enter bend pipe (14) and feed pipe (15) again.Tangentially enter again the charging urceolus (36) of batch can upper end.Because batch can (24) is in closed state, the material entering from feed pipe (15), under the effect of gravity, falls into batch can.The density of material is much larger than the density of air, so the material in batch can is positioned at the bottom of batch can, air is positioned at the top of material.Under the effect of blower fan (21), the air in batch can from air draft inner core (37) through induced duct B(19), fan wind inleting tube (20) sucks blower fan (21).Due to the rotation of blower fan, the pressure of air raises.Positive pressure air again through the exhaust duct (22) of blower fan, enter the induced duct A(5 on backwind tube), then through air return duct (29), from return air inlet (4), flow back to material sucking port (1), and then start new circulation.In the working process of loader-unloader, when loader-unloader is inhaled the material of feeding pond or feed bin Bian Bichu, corner, bottom, cross spacing wheel (28) and vertical spacing wheel (27) can prevent the damage of unloader feeding cutter to container limit wall and bottom, and reduce material residual quantity in container.
Along with loader-unloader work is carried out, the material in batch can (24) is also more and more.When the weight of material in batch can reaches the weight that weight sensor (17) demarcates, the control system of loader-unloader will stop blower fan (21) and work, stops electrical motor (13) rotation, driving or crane in recycling workshop, discharge zone by loader-unloader handling to material, open again bin gate (25), the material of batch can, under the effect of self gravitation, is discharged to the discharge zone of material, thereby completes charging and the discharge process of loader-unloader.Then close the bin gate of batch can, then loader-unloader handling is arrived to top, loading area, restart electrical motor (13), restart blower fan (21), then start the cyclic process of next charging and discharging.
Claims (7)
1. an adhesional wetting materiel loader-unloader, this loader-unloader is mainly by batch can (24), suction tube (2), feed pipe (15), bin gate (25), blower fan (21), blast pipe (20), induced duct (19), exhaust duct (22) and electrical motor (13) form, and it is characterized in that: the feeding cutter (3) that helical-blade sheet is installed on the face of cylinder in the outside, lower end of described suction tube (2); The coupler for upper end (8) of suction tube (2) connects with cylinder type hollow axle (32); The internal diameter of cylinder type hollow axle is identical with the internal diameter of suction tube; Installation shaft bearing assembly A(9 outside the lower end of hollow shaft (32)); The inner ring of bearing bearing assembly A(9) connects with the outside, lower end of cylinder type hollow axle (32); Installation shaft bearing assembly B(12 outside the upper end of hollow shaft (32)); The inner ring of bearing bearing assembly B(12) connects with the outside, upper end of cylinder type hollow axle (32); In the middle of hollow shaft (32), large belt wheel (10) is installed in outside; Feeding cutter (3), suction tube (2), hollow shaft (32), bend pipe (14) and feed pipe (15) component material are inhaled and are sent passage; Hollow shaft (32), bearing assembly A(9), bearing assembly B(12), large belt wheel (10), small pulley (11), electrical motor (13) and coupler (8) composition transmission device; One side of described batch can (24) is by support A(7) device suction tube (2) and feed pipe (15); The opposite side device counterbalanced weight (23) of batch can (24).
2. a kind of adhesional wetting materiel loader-unloader according to claim 1, it is characterized in that: the described outside at suction tube (2) installs back airduct (6), the Support bracket (30) of backwind tube (6) upper end and support A(7) flange connect, Support bracket (30) and backwind tube (6) welding; Support A(7) be fixed on batch can (24); Poted assemblies (31) is installed on backwind tube (6) top; Induced duct A(5 is installed in upper end at backwind tube (6)); Induced duct A(5) be cylinder type hollow pipe, induced duct A(5) communicate with the annular space between backwind tube (6) and suction tube (2); Annular space between backwind tube (6) and suction tube (2) is air return duct (29), and air return duct (29) outlet is bottom return air inlet (4); Induced duct A(5) with flexible pipe, connect with the exhaust duct (22) of blower fan (21); By exhaust duct (22), induced duct A(5), air return duct (29) and return air inlet (4) form return air channel.
3. a kind of adhesional wetting materiel loader-unloader according to claim 1, is characterized in that: the upper cone of described batch can (24) connects with charging urceolus (36) lower end, and limit, charging urceolus (36) left side, tangentially connects with feed pipe (15); In charging urceolus (36), have an air draft inner core (37), air draft inner core lower end is opened wide, upper end closed; Charging urceolus (36) is concentric with air draft inner core (37).Annular space sealing between charging urceolus (36) top and air draft inner core (37); Weight sensor (17) is installed on air draft inner core (37) top; On right side, air draft inner core upper end, connect induced duct B(19); Induced duct B(19) communicate with air draft inner core (37); The blast pipe (20) of blower fan (21) connects with induced duct (19); Exhaust duct (22) and the induced duct A(5 of blower fan (21)) soft connection.
4. a kind of adhesional wetting materiel loader-unloader according to claim 1, is characterized in that: described feed pipe (15) horizontal tangential connects with the charging urceolus (36) of batch can (24) upper end, the diameter d of charging urceolus (36)
2with batch can diameter d
3ratio be 0.2～0.5, charging urceolus (36) bottom with air draft inner core (37) distance h bottom
1value be 100～600mm.
5. a kind of adhesional wetting materiel loader-unloader according to claim 2, is characterized in that: the annulus area between described backwind tube (6) and suction tube (2) is the payload space of air return duct (29), and its value is 0.3～1.0 with the ratio of suction tube area; The A-A slice projection of feeding cutter is parabolic shape, the radius R of feeding cutter outer rim
13～20 times of radius r of suction tube (2); The outer rim of feeding cutter (3) is installed cross spacing wheel (28); The number of cross spacing wheel (28) is identical with the blade number of feeding cutter (3); The radius R of cross spacing wheel (28) outer most edge
2than the radius R of the maximum outer rim of feeding cutter (3)
1large 3～30mm; In suction tube lower end, be arranged symmetrically with 2～3 vertical spacing wheels (27) are installed; Vertical spacing wheel (27) is bottom than the low 3～30mm bottom of feeding cutter (3).
6. a kind of adhesional wetting materiel loader-unloader according to claim 3, is characterized in that: described air draft inner core (37) diameter d
1with batch can (24) diameter d
3ratio between 0.1～0.3; Batch can (24) the first half height h
2with batch can (24) diameter d
3ratio between 0.1～0.8; Batch can the latter half height h
3with batch can diameter d
3ratio 0.8～4; The basal area of the discharge gate of batch can (26) and batch can maximum diameter d
3the ratio of the basal area at place is 0.2～0.8.
7. a kind of adhesional wetting materiel loader-unloader according to claim 20, is characterized in that: poted assemblies (31) is elastomeric material with the material of the part that contacts outside cylindrical suction tube (2).Poted assemblies (31) is elastomeric material with the material of the part that contacts outside cylindrical suction tube (2)., can make suction tube (2) rotate relative to backwind tube (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310642545.8A CN103625940B (en) | 2013-12-03 | 2013-12-03 | A kind of Clammy material loader |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310642545.8A CN103625940B (en) | 2013-12-03 | 2013-12-03 | A kind of Clammy material loader |
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| Publication Number | Publication Date |
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| CN103625940A true CN103625940A (en) | 2014-03-12 |
| CN103625940B CN103625940B (en) | 2016-04-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108220116A (en) * | 2018-03-07 | 2018-06-29 | 泸州江旭机械制造有限责任公司 | A kind of intelligence transverse and longitudinal material distributing machine |
| CN108726181A (en) * | 2018-07-13 | 2018-11-02 | 山东阿林达科技发展有限公司 | Water and magnesium silicate put forward material device and its working method |
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| EA002951B1 (en) * | 1999-03-01 | 2002-12-26 | Норск Хюдро Аса | Method and an arrangement for filling a silo |
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| US20110123303A1 (en) * | 2009-11-20 | 2011-05-26 | Stegemoeller Calvin L | Methods and Systems for Material Transfer |
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|---|---|---|---|---|
| EA002951B1 (en) * | 1999-03-01 | 2002-12-26 | Норск Хюдро Аса | Method and an arrangement for filling a silo |
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| CN103625940B (en) | 2016-04-20 |
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